Part . Fixing a Broken Plug. Purchase a new jack plug. Cut the old plug off. Remove the shielding from an inch of the cable. Sort the wires by color. Strip the ends of the wires. Twist like colored wires together. Remove enamel from the end of the wires. Slip the headphone jack s sleeve onto the wire..Step How to Repair a Frayed Headphone Cable. After stripping the wire, four wires should be exposed. Unscrew the plug housing. Remove the enamel from the red and blue wires with a wire stripper. With a soldering iron, apply a small amount of solder to the end of each wire..
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